Vertically Integrated Contract Manufacturing from Prototype to Production

A Millar employee presents during a discovery meeting.

Your CDMO Partner for End-to-End Sensor Design, Fabrication, Integration and Full-Volume Manufacturing

Millar’s contract manufacturing offers the flexibility and efficiency needed to bring innovative ideas to market faster. We enable rapid prototyping, cost-effective production and smaller batch sizes, ideal for startups and early-stage development. This tailored approach helps accelerate timelines without compromising quality.

The Infrastructure of Innovation

From microfabrication to full device assembly, Millar’s advanced facilities provide the infrastructure to develop, test and manufacture high-performance sensor solutions.

A Millar employee uses a computer to make precise adjustments to a device in Millar’s Microfoundry.

Microfoundry

Our microfoundry is the heart of Millar’s sensor development process, offering off-the-shelf and custom solutions to meet our customers’ unique needs. Trust Millar for your fastest path from design to full device, with seamless integration of advanced sensing capabilities into your devices, supported by our collaborative business model and cutting-edge facilities.

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Millar employees wearing protective gear peer through microscopes in Millar’s ISO Class 7 clean room.

Class 7 Clean Room

In the heart of our headquarters facility lies our ISO Class 7 Clean room, dedicated to crafting FDA-approved clinical products. The room’s air quality is ensured through a calculation involving the volume of air filtered per hour, divided by the room’s volume, resulting in approximately 30–60 air changes per hour for ISO Class 7 certification.

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90

certified lab technicians

Laboratory testing station.
1M+

sensors manufactured across both facilities

18k+ sq. ft.

of clean room space across both facilities

A Millar employee peers through a microscope in Millar’s ISO Class 7 clean room.

Our Precision Manufacturing Capabilities

With decades of sensor expertise, our in-house contract manufacturing capabilities ensure the highest levels of quality, repeatability and customization for industrial and medical-grade assemblies.

Laser Welding

Our laser welding process provides high-precision, hermetic seals ideal for microelectronic and sensor components. We specialize in joining delicate materials such as stainless steel, titanium and medical-grade alloys.

Wire Stringing

We offer micro-scale wire stringing with extreme accuracy, enabling reliable signal transmission for catheter-based devices and sensor assemblies. From ultrafine wires to multi-channel assemblies, our team delivers consistent, validated builds.

Automation

To meet the demands of low- to mid-volume production and exacting tolerances, we leverage custom automation systems for sensor assembly, alignment testing and packaging. This reduces variability, increases throughput and ensures scalability.

Rapid Prototyping and Development

Speed and efficiency are at the core of our sensor design philosophy. We’ve streamlined our processes for faster R&D cycles, minimizing your project risks and ensuring swift progress from concept to commercialization. Connect with our team today to discover how our rapid prototyping services can help move your project forward.

Millar employees work on a medical device prototype.

Partnerships for Growth

Millar has strategic partnerships with leading MEMS sensor foundries for larger-scale projects. When you’re ready to scale up, we’ll be there to connect you with the right resources. Learn how our collaborations can drive growth for your sensor innovations.

Millar employees smile during a meeting at Millar headquarters.

Connect with Our OEM Solutions Team

Ready to bring your vision to life? We’re here to help. With years of experience in sensor integration, we work with you to turn your ideas into innovative products, speeding up development and reducing costs.

A member of Millar’s OEM Solutions Team smiles during a meeting at Millar’s headquarters.