Unlock Innovation with Millar’s Microfoundry
Tailoring solutions for small to medium-sized device manufacturers Millar is the ideal vertical integration partner specializing in end-to-end MEMS pressure and pH sensor design, fabrication, integration, and full-volume manufacturing. Our microfoundry is the heart of Millar's sensor development process, offering off-the-shelf and custom solutions to meet our customers' unique needs. Trust Millar for your fastest path from design to full device, with seamless integration of advanced sensing capabilities into your devices, supported by our collaborative business model and cutting-edge facilities.
Low Volume, High Precision
At Millar, we're in tune with the needs of startups and smaller-sized manufacturers. Our commitment to keeping minimum order quantities low ensures flexibility and precision, which are essential for our customers' projects. Discover how our low-volume sensor manufacturing can accelerate your project timelines and drive innovation forward.
Our low-volume approach ensures that our customers receive the flexibility, efficiency, and cost-effectiveness needed to bring their innovative ideas to life. By utilizing a 3” wafer platform, we prioritize:
- Speed to Market: Faster prototyping and reduced time from concept to prototyping to commercialization.
- Cost-Effective Solutions: Competitive pricing compared to larger wafer sizes (6” or 8”) supplied by other foundries.
- Tailored Production: Smaller wafers enable smaller batches and are ideal for smaller volumes.
- Startup-Friendly: Perfect for start-up and early-stage device conceptualization and development.
Off-the-Shelf Sensors
Millar prides itself on our custom designs, yet we also understand the need for quick and efficient solutions. That's why we offer a selection of off-the-shelf, low-cost sensor solutions that are ready for immediate integration. Explore our portfolio of reliable sensors tailored to meet your immediate requirements. Download our information cutsheet to review our Mikro-Sense™ Sensor Portfolio and discover the right solution for your needs.
Custom Sensors
In addition to our off-the-shelf sensors, we specialize in custom-designed solutions tailored to meet our customers’ specific requirements. We cater to small to medium device manufacturers who need bespoke sensor solutions. Reach out to our team to explore our custom sensor creation process and discover how it can benefit your project.
CutSHeet
Mikro-Sense™ Sensor Portfolio
Download our informational cutsheet to review our Mikro-Sense™ Sensor Portfolio and discover the sensor solution for your needs.
Your Partner in Sensor Solutions
Sensor Integration
At Millar, we are your ideal vertical integration partner. We don't just manufacture sensors; we deliver MEMS-based devices for any stage of development, from tested sensors to fully packaged products. Our proven integration process covers every stage, ensuring effective and efficient OEM solutions.
Our integration offerings include:
- Custom Sensor Packaging: Designed to meet the unique needs of novel applications, improving yields and meeting target specifications.
- Automation: Streamlined processes for enhanced efficiency and precision.
Custom Sensor Packaging
- TiSense™ - A MEMS piezoresistive pressure sensor module filled with silicone oil. The sensing element is housed in a fully biocompatible titanium casing, which is hermetically sealed and filled with liquid media.
- Quad-Sense™ - The Quad Flat No Leads (QFN) package features an ISFET pH sensor encapsulated in a ceramic housing, allowing seamless surface mounting of the sensor package directly onto a Printed Circuit Board (PCB).
- Sensor on Flex: A flexible sensor integration solution where the sensor element is mounted on a thin, bendable substrate. This versatile, low-cost option is ideal for applications requiring non-standard form factors, offering benefits such as lightweight design, durability, and ease of integration into various systems.
Rapid Prototyping and Development
Speed and efficiency are at the core of our sensor design philosophy. We've streamlined our processes for faster R&D cycles, minimizing your project risks and ensuring swift progress from concept to clinical trial. Connect with our team today to discover how our rapid prototyping services can help move your project forward.
Where Sensor Innovation Begins
At our independent, pure-play MEMS microfoundry, we leverage decades of experience to craft high-quality MEMS sensors tailored to our customers’ needs. Our portfolio boasts a variety of ISFET pH sensors, Wheatstone half and full-bridge pressure sensors, and more. Every step of the production process, from lithography to chemical vapor deposition, diffusion, and annealing, is carefully performed in-house. Once our wafers pass testing, our skilled operators meticulously dice and pick them. Our state-of-the-art facilities include a dedicated testing factory, a fully equipped tooling shop featuring a 5-axis CNC milling machine, an electronic and PCB circuit design facility, a dynamic software development unit, and a comprehensive sensor and product assembly facility.
Lithography
Utilizing state-of-the-art lithography techniques, we achieve precision in sensor design. This step is crucial for creating intricate patterns on silicon wafers, laying the foundation for high-performance sensors.
Chemical Vapor Deposition (CVD)
With CVD, we grow thin films of materials with exceptional purity and uniformity. This process is vital for creating sensor layers with precise thickness and characteristics, ensuring optimal sensor performance.
Diffusion / Annealing Furnaces
Our diffusion and annealing furnaces optimize sensor properties such as conductivity and stability. This step ensures that sensors exhibit consistent and reliable behavior across various applications.
Vacuum Deposition
Through vacuum deposition, we apply protective layers to sensors, enhancing their durability and resilience. This process is crucial for shielding sensors from environmental factors and ensuring long-term functionality.
Partnerships for Growth
Millar has strategic partnerships with leading MEMS sensor foundries for larger-scale projects. When you're ready to scale up, we'll be there to connect you with the right resources. Learn how our collaborations can drive growth for your sensor innovations.
Ready to revolutionize your sensor solutions? Contact us today to discuss your project requirements and explore the possibilities of our microfoundry.
Contact Millar
Millar OEM Solutions has been collaborating with our partners for years to help create breakthrough products that shape the future of medicine. Contact us today to collaborate on your next project. We welcome your questions and ideas. US Headquarters T: +1 832.667.7000. Toll Free: 800.669.2343 (US Only)